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5.7 GHz  Down-Converter
... the 6cm ATV band on your SAT Receiver
NF<1dB - Gc@40dB

clicca qui per la versione in italiano 
5,7GHz down-converter

Mar/2004


 6cm  ATV  activity  isn't usually comparable with the traffic presents into
 24cm and 13cm bands, in fact this band  is often and unjustified snobbed to
 the 3cm band.  For this reason it is hard or not frequent to found projects
 treat home-made realizations into 5.7GHz band.
 I  think the first and most important step to open activity into a new band
 is to dispose of a valid RX system.
 The   following  project  of  5.7GHz  Down-Converter  offers  a  very  good 
 performances  with   a   NF<1dB  and  a  Gc @ 40dB.   I adopted an external
 Synthetized  LO  (derived  from  1.2GHz  Exciter)  so  the locked frequency 
 stability  it's  sum-up on the others good features. This project is a good 
 start to open 6cm band! 



 DESCRIPTION OF THE CIRCUIT
Blocks schematic
Two HEMT amplifiers are utilized in the front-end stage to obtain a Noise Figure less than 1dB (0.5dB@10GHz on data sheet) with an RF Gain @ 30dB. Follow a 2 pole Interdigited Band Pass Filter. Its scattering data is reported into follows graph obtained with the software Sonnet© r8.51.
BPF-RF S11-S12 BPF-LO S11-S12
A similar filter, but tuned on 4.6GHz (fig.2), is placed on the IN-LO and it's working with an HEMT amplifier to run out the 3td harmonic from the 1553.375MHz original signal on the SMA connector. The 4600MHz RF signal obtained is sended to the Mixer for the IF conversion on 1.1GHz. The utilized active Mixer is an IAM81008 (Pdf data sheet) from HP and it's offers a Gc=-2dB at 5.7GHz with an IF on the 1150MHz range. The MMIC INA10386 brings a Gain of 20dB on the final IF signal. ELECTRIC SCHEMATIC
Schematic
All power supply, also for the external LO, are derived from the IF connector connected to the SAT Rx (It@300mA) so we have a single cable wired to the Rx ! The Bias for the Gates of the HEMT it's generated from the i.c. 7660 and it's regulated by the trimmers P1 and P2 to obtain the indicated Vds values like on the schematic. The pad EXT_VCC_IN is useful to connect an external power supply during the instrumental test of circuit. In this manner the IF-OUT connector have only the RF component without Vcc. PRINTED CIRCUIT BOARD  The Pcb is realized on a teflon board type RT5870-30 (Er=2.33 and Thickness=0.762mm). We can utilize the equivalent MY3 product. PCB layout (.pdf) is available in Download:
IK8UIF-57CONV.PDF
IMPORTANT! To obtain the correct dimension of PCB un-check all regulations into Acrobat_Reader Print menu. Layout of components:
Disposizione componenti
PCB is drilled with a 0.7mm point and we must manually flaring the holes on GND side using a 4mm drill point. Not flaring the holes DESTINED to GND! The components in BLUE color are assembled on the GND-SIDE of PCB. In the same side wiring the jumpers between pads J1-J1, J2-J2 and J3-J3. For the GND VIA connections (indicated with GREEN pads) I utilize a little COPPER CYLINDER ROLL (abt 0.7mm diameter) derived from the shield of H100 cable. Insert the cylinder into any GND hole and solder it on GND and component sides. With a cutter remove any overhanging parts. This method warranty a good GND connection necessary for the frequency in use and for a correct working of Down-Converter. You must use a tin-plate (or also pcb derived) enclosure with internal dimensions of 98x58x22mm. An RF-Absorber must be glued on the internal up cover to prevent reflecting "wave guide" paths causing self-oscillations. The three rf connectors employed are SMA-F type and are soldered on the external sides of the tin-plate box. THE LO MODULE  The required LO signal can starts from any RF oscillator on 1533,375MHz (x3=4600,125MHz) with an RF power in the range between 0dBm ÷ 8dBm. Here's the down-conversion frequency table:
Fin (MHz) -- IF (MHz) 5650÷5850 --> 1050÷1250
I use a LO module derived from an Exciter 1.2GHz modified to 1500MHz range. In this manner the LO is PLL locked so the IF frequency is surely indicated on your SAT RX display !... The adoption of a locked LO make possible the utilize of this Down-Converter also in not-ATV applications, perhaps with a 2nd conversion but in consideration of the total noise-phase produced. The modify of Exciter 1.2GHz and the relative pic's software it's will be soon available in my Projects Page. Good Atv in 6cm! 73s de Ik8UIF Alberto



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